Piston Engine Overhaul & Exchange

Aircraft Piston Engine Overhaul & Exchange Services

Through Aerotec Engines, an industry-leading aircraft piston engine service facility certified by Transport Canada (AMO #6-96), EASA (#145-7346), and ECAA, we deliver world-class repair, overhaul, and exchange solutions for commercial fleets, flight training academies, and private aircraft owners worldwide.

We specialize in overhauling and selling ready-to-go overhauled engines across India, Australia, New Zealand, and Indonesia, as well as North America and Europe. Backed by an international logistics network, custom export shipping crates, and multi-currency support, we ensure zero downtime with fast, compliant, and seamless delivery directly to your hangar or maintenance facility.

  • Certified AMO Approvals: Transport Canada (AMO #6-96), EASA (#145-7346), ECAA

  • Factory Distributorships: Official Lycoming Engines & Continental Aerospace Technologies Distributor

  • Global Reach: Active engine sales, exchange programs, and logistics servicing operators across India, Australia, New Zealand, Indonesia, and beyond

1. Engine Overhaul & Exchange Programs

  • Full Engine Overhaul: Complete precision teardown, non-destructive inspection, cylinder repair, accessory reconditioning, and dynamometer test-cell verification back to factory-new tolerances. Backed by an industry-leading warranty and competitive pricing.

  • Overhaul Exchange (Zero Downtime): Don’t lose weeks or months waiting for your engine to be torn down and rebuilt. Order an overhauled exchange engine in advance, swap it directly into your airframe, and send us your core.

  • Ready-To-Go Engines: A maintained inventory of pre-built, ready-to-ship Textron Lycoming and Continental Aerospace Technologies engines available for immediate dispatch or outright purchase.

  • Prop Strikes & IRAN (Inspect and Repair As Necessary): Specialized teardown, dial-indicator inspections, and regulatory compliance testing to return sudden-stoppage engines safely to service.

2. Specialized In-House Capabilities

  • Non-Destructive Testing (NDT): In-house magnetic particle, fluorescent penetrant, and ultrasonic inspection to catch internal stress and micro-fractures.

  • Engine Test-Cell Validation: Calibrated dynamometer testing to verify oil pressure, temperatures, break-in parameters, and horsepower output prior to delivery.

  • Cylinder Repair & Overhaul: Precision honing, valve seating, and full cylinder rebuilds.

  • Accessory Repair & Overhaul: Complete service for magnetos, fuel injection systems, carburetors, starters, and alternators.

  • AOG & Onsite Field Support: Rapid technical response, mobile troubleshooting, and onsite maintenance teams to get grounded aircraft back in the air.

  • Aircraft Recovery & Salvage: Coordinated transport and recovery solutions for damaged or stranded aircraft.

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2. Specialized In-House Capabilities

  • Non-Destructive Testing (NDT): In-house magnetic particle, fluorescent penetrant, and ultrasonic inspection to catch internal stress and micro-fractures.

  • Engine Test-Cell Validation: Calibrated dynamometer testing to verify oil pressure, temperatures, break-in parameters, and horsepower output prior to delivery.

  • Cylinder Repair & Overhaul: Precision honing, valve seating, and full cylinder rebuilds.

  • Accessory Repair & Overhaul: Complete service for magnetos, fuel injection systems, carburetors, starters, and alternators.

  • AOG & Onsite Field Support: Rapid technical response, mobile troubleshooting, and onsite maintenance teams to get grounded aircraft back in the air.

  • Aircraft Recovery & Salvage: Coordinated transport and recovery solutions for damaged or stranded aircraft.

3. Performance Upgrades & STCs

The ideal time to increase your aircraft’s climb, speed, and payload is during an overhaul. We offer certified Transport Canada and FAA-approved STC conversions:

  • Cessna 172 & Piper PA-28 (140): 150 HP to 160 HP engine performance upgrades.

  • Super Cub Upgrades: CubCrafters and Piper Super Cub STC installations.

  • Continental High-Output Conversions: Beechcraft IO-470 upgrades, Norland Engine conversions, and XP470 conversions.

  • SureFly Electronic Ignitions: Approved electronic ignition specialist for smoother engine starts, better fuel economy, and lower maintenance overhead.